Antiproliferative devices for maintaining patency of surgically created channels in a body organ

ABSTRACT

This is directed to methods and devices suited for maintaining an opening in a wall of a body organ for an extended period. More particularly devices and methods are directed maintaining patency of channels that alter gaseous flow within a lung to improve the expiration cycle of, for instance, an individual having chronic obstructive pulmonary disease.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part of U.S. patent applicationSer. No. 10/235,240 filed on Sep. 4, 2002 which is a non-provisional ofU.S. provisional application No. 60/317,338 filed on Sep. 4, 2001. Thisapplication is also a continuation-in-part of U.S. patent applicationSer. No. 10/458,085, filed Jun. 9, 2003. The entirety of each of theabove are hereby incorporated by reference.

BACKGROUND OF THE INVENTION

The American Lung Association (ALA) estimates that nearly 16 millionAmericans suffer from chronic obstructive pulmonary disease (COPD) whichincludes diseases such as chronic bronchitis, emphysema, and some typesof asthma. The ALA estimated that COPD was the fourth-ranking cause ofdeath in the U.S. The ALA estimates that about 14 million and 2 millionAmericans suffer from emphysema and chronic bronchitis respectively.

Those inflicted with COPD face disabilities due to the limited pulmonaryfunctions. Usually, individuals afflicted by COPD also face loss inmuscle strength and an inability to perform common daily activities.Often, those patients desiring treatment for COPD seek a physician at apoint where the disease is advanced. Since the damage to the lungs isirreversible, there is little hope of recovery. Most times, thephysician cannot reverse the effects of the disease but can only offertreatment and advice to halt the progression of the disease.

To understand the detrimental effects of COPD, the workings of the lungsrequires a cursory discussion. The primary function of the lungs is topermit the exchange of two gasses by removing carbon dioxide fromarterial blood and replacing it with oxygen. Thus, to facilitate thisexchange, the lungs provide a blood gas interface. The oxygen and carbondioxide move between the gas (air) and blood by diffusion. Thisdiffusion is possible since the blood is delivered to one side of theblood-gas interface via small blood vessels (capillaries). Thecapillaries are wrapped around numerous air sacs called alveoli whichfunction as the blood-gas interface. A typical human lung contains about300 million alveoli.

The air is brought to the other side of this blood-gas interface by anatural respiratory airway, hereafter referred to as a natural airway orairway, consisting of branching tubes which become narrower, shorter,and more numerous as they penetrate deeper into the lung. Specifically,the airway begins with the trachea which branches into the left andright bronchi which divide into lobar, then segmental bronchi.Ultimately, the branching continues down to the terminal bronchioleswhich lead to the alveoli. Plates of cartilage may be found as part ofthe walls throughout most of the airway from the trachea to the bronchi.The cartilage plates become less prevalent as the airways branch.Eventually, in the last generations of the bronchi, the cartilage platesare found only at the branching points. The bronchi and bronchioles maybe distinguished as the bronchi lie proximal to the last plate ofcartilage found along the airway, while the bronchiole lies distal tothe last plate of cartilage. The bronchioles are the smallest airwaysthat do not contain alveoli. The function of the bronchi and bronchiolesis to provide conducting airways that lead air to and from the gas-bloodinterface. However, these conducting airways do not take part in gasexchange because they do not contain alveoli. Rather, the gas exchangetakes place in the alveoli which are found in the distal most end of theairways.

The mechanics of breathing include the lungs, the rib cage, thediaphragm and abdominal wall. During inspiration, inspiratory musclescontract increasing the volume of the chest cavity. As a result of theexpansion of the chest cavity, the pleural pressure, the pressure withinthe chest cavity, becomes sub-atmospheric. Consequently, air flows intothe lungs and the lungs expand. During unforced expiration, theinspiratory muscles relax and the lungs begin to recoil and reduce insize. The lungs recoil because they contain elastic fibers that allowfor expansion, as the lungs inflate, and relaxation, as the lungsdeflate, with each breath. This characteristic is called elastic recoil.The recoil of the lungs causes alveolar pressure to exceed atmosphericpressure causing air to flow out of the lungs and deflate the lungs. Ifthe lungs' ability to recoil is damaged, the lungs cannot contract andreduce in size from their inflated state. As a result, the lungs cannotevacuate all of the inspired air.

In addition to elastic recoil, the lung's elastic fibers also assist inkeeping small airways open during the exhalation cycle. This effect isalso known as “tethering” of the airways. Tethering is desirable sincesmall airways do not contain cartilage that would otherwise providestructural rigidity for these airways. Without tethering, and in theabsence of structural rigidity, the small airways collapse duringexhalation and prevent air from exiting thereby trapping air within thelung.

Emphysema is characterized by irreversible biochemical destruction ofthe alveolar walls that contain the elastic fibers, called elastin,described above. The destruction of the alveolar walls results in a dualproblem of reduction of elastic recoil and the loss of tethering of theairways. Unfortunately for the individual suffering from emphysema,these two problems combine to result in extreme hyperinflation (airtrapping) of the lung and an inability of the person to exhale. In thissituation, the individual will be debilitated since the lungs are unableto perform gas exchange at a satisfactory rate.

One further aspect of alveolar wall destruction is that the airflowbetween neighboring air sacs, known as collateral ventilation orcollateral air flow, is markedly increased as when compared to a healthylung. While alveolar wall destruction decreases resistance to collateralventilation, the resulting increased collateral ventilation does notbenefit the individual since air is still unable to flow into and out ofthe lungs. Hence, because this trapped air is rich in CO₂, it is oflittle or no benefit to the individual.

Chronic bronchitis is characterized by excessive mucus production in thebronchial tree. Usually there is a general increase in bulk(hypertrophy) of the large bronchi and chronic inflammatory changes inthe small airways. Excessive amounts of mucus are found in the airwaysand semisolid plugs of this mucus may occlude some small bronchi. Also,the small airways are usually narrowed and show inflammatory changes.

Currently, although there is no cure for COPD, treatment includesbronchodilator drugs, and lung reduction surgery. The bronchodilatordrugs relax and widen the air passages thereby reducing the residualvolume and increasing gas flow permitting more oxygen to enter thelungs. Yet, bronchodilator drugs are only effective for a short periodof time and require repeated application. Moreover, the bronchodilatordrugs are only effective in a certain percentage of the population ofthose diagnosed with COPD. In some cases, patients suffering from COPDare given supplemental oxygen to assist in breathing. Unfortunately,aside from the impracticalities of needing to maintain and transport asource of oxygen for everyday activities, the oxygen is only partiallyfunctional and does not eliminate the effects of the COPD. Moreover,patients requiring a supplemental source of oxygen are usually neverable to return to functioning without the oxygen.

Lung volume reduction surgery is a procedure which removes portions ofthe lung that are over-inflated. The portion of the lung that remainshas relatively better elastic recoil, providing reduced airwayobstruction. The reduced lung volume also improves the efficiency of therespiratory muscles. However, lung reduction surgery is an extremelytraumatic procedure which involves opening the chest and thoracic cavityto remove a portion of the lung. As such, the procedure involves anextended recovery period. Hence, the long term benefits of this surgeryare still being evaluated. In any case, it is thought that lungreduction surgery is sought in those cases of emphysema where only aportion of the lung is emphysematous as opposed to the case where theentire lung is emphysematous. In cases where the lung is only partiallyemphysematous, removal of a portion of emphysematous lung which wascompressing healthier portions of the lung allows the healthier portionsto expand, increasing the overall efficiency of the lung. If the entirelung is emphysematous, however, removal of a portion of the lung removesgas exchanging alveolar surfaces, reducing the overall efficiency of thelung. Lung volume reduction surgery is thus not a practical solution fortreatment of emphysema where the entire lung is diseased. Moreover,conventional lung volume reduction surgery is an open surgical procedurewhich carries the risk of surgical complications and requires asignificant period of time for recuperation.

Both bronchodilator drugs and lung reduction surgery fail to capitalizeon the increased collateral ventilation taking place in the diseasedlung. There remains a need for a medical procedure that can alleviatesome of the problems caused by COPD. There is also a need for a medicalprocedure that alleviates some of the problems caused by COPDirrespective of whether a portion of the lung, or the entire lung isemphysematous. The production and maintenance of collateral openingsthrough an airway wall allows air to pass directly out of the lungtissue responsible for gas exchange. These collateral openings serve todecompress hyperinflated lungs and/or facilitate an exchange of oxygeninto the blood.

Methods and devices for creating and maintaining collateral channels arediscussed in U.S. patent application Ser. No. 09/633,651, filed on Aug.7, 2000; U.S. patent application Ser. Nos. 09/947,144, 09/946,706, and09/947,126 all filed on Sep. 4, 2001; U.S. Provisional Application No.60/317,338 filed on Sep. 4, 2001; U.S. Provisional Application No.60/334,642 filed on Nov. 29, 2001; U.S. Provisional Application No.60/367,436 filed on Mar. 20, 2002; and U.S. Provisional Application No.60/374,022 filed on Apr. 19, 2002 each of which is incorporated byreference herein in its entirety.

Although creating an opening through an airway wall may overcome theshortcomings associated with bronchodilator drugs and lung volumereduction surgery, various problems can still arise. When a hole issurgically created in tissue the healing cascade is triggered. Thisprocess is characterized by an orderly sequence of events, which can bebroadly classified into distinct phases. These phases proceed in asystematic fashion, with a high degree of integration, organization, andcontrol. However, the various stages are not sharply delineated, butoverlap considerably, and factors affecting one phase have a stimulatoryor inhibitory effect on the overall process.

The result of this wound healing process is tissue proliferation thatcan occlude or otherwise close the surgically created opening.Additionally, in the event an implant is deployed in the surgicallycreated opening to maintain the patency of the opening, the implant maybecome encapsulated or filled with tissue thereby occluding the channel.

Drug eluting coronary-type stents are not known to overcome the abovementioned events because these stents are often substantiallycylindrical (or otherwise have a shape that conforms to the shape of atubular blood vessel). Hence, they may slide and eject from surgicallycreated openings in an airway wall leading to rapid closure of anychannel. Additionally, the design and structure of the coronary-typestents reflect the fact that these stents operate in an environment thatcontains different tissues when compared to the airways not to mentionan environment where there is a constant flow of blood against thestent. Moreover, the design of coronary stents also acknowledges theneed to place the stent within a tubular vessel and avoid partialrestenosis of the vessel after stent placement so that blood maycontinue to flow. In view of the above, implants suited for placement inthe coronary are often designed to account for factors that may beinsignificant when considering a device for the airways.

Not surprisingly, experiments in animal models found that placement ofcoronary drug eluting stents (i.e., paclitaxel drug eluting vascularstents and sirolimus drug eluting stents) into the airway openings didnot yield positive results in maintaining the patency of the opening.The shortcomings were both in the physical structure of the stent whichdid not lend itself to the airways as well as the inability of thosedrug eluting devices to control the healing cascade caused by creationof the channel. The majority of these devices filled with tissue at anearly stage and an inspection of the remainder of the implanted devicesindicated imminent closure.

An understanding of the distinctions between the healing response in thecoronary versus the airways may explain this outcome. For purposes ofour discussion, the healing response in both the coronary and the lungsmay be divided into approximately four stages as measured relative tothe time of the injury: 1) acute phase; 2) sub-chronic phase; 3) chronicphase; and 4) late phase.

In the coronary, after trauma caused by the placement of a coronarystent, the healing process begins in the acute phase with thrombus andacute inflammation. During the sub-chronic phase, there is anorganization of the thrombus, an acute/chronic inflammation and earlyneointima hyperplasia. In the following chronic phase, there is aproliferation of smooth muscle cells along with chronic inflammation andadventitial thickening. In the late stage of the healing process thereis chronic inflammation, neointimal remodeling, medial hypertrophy andadventitial thickening.

Based upon the observations in a rabbit model, the healing response inthe airway begins with a fibrinous clot, edema hemorrhage, and fibrindeposition. In the sub-chronic phase there is re-epithelialization,mucosal hypertrophy, squamous metaplasia, fibroplasias and fibrosis. Inthe chronic phase, while the epithelium is intact and there is lessmucosal hypertrophy, there is still fibroplasia and fibrosis. In thelate stage the respiratory epithelium is intact and there is evidence ofa scar.

Accordingly, the unique requirements of the airways and collateralchannels calls for specific features for any implant used in collateralchannels. For example, these implants/conduits are often placed acrossthree different tissue zones; namely the parenchyma, the newly sectionedairway wall, and the interior of the airway surface. Each different zonemay have a different reaction to the presence of the implant/conduit.The parenchyma may build up a layer of scar tissue around the conduit,which may eventually eject the implant or block the air path on theparenchyma side of the conduit. The airway wall may undergo a healingresponse as a result of the trauma of the procedure. This healingresponse and associated tissue growth may restrict air-flow through theimplant. Furthermore, mucus from the airways may deposit in to theconduit thereby further occluding the conduit.

In addition, placement of an implant or conduit within the collateralchannel may present additional structure requirements for the devices.For example, surgeons often use radiological imaging to place coronarystents within the vasculature. In most cases, placement of coronarystents is critical so that the ends of the coronary stent straddle thevascular obstruction. In contrast, a surgeon placing an implant incollateral channels is often using a remote access device such as abronchoscope or endoscope that allows for direct observation of thedevice during placement. For proper placement of the implant, and incases where it is important to “sandwich” the airway wall, it isnecessary to identify the center and/or edges of the conduit or implantprior to expansion of the device. It follows that failure to properlyplace the implant may result in detachment of the implant (viainsufficient attachment to the airway wall), pneumothorax (if theimplant is advanced too distally and breaches the pleural cavity), ordeployment of the implant wholly in the lung parenchyma exterior to theairway wall. Accordingly, such devices may require a visual indicator toassist the medical practitioner during placement and to offer a measureof safety so that the device is not improperly advanced/deployed thuscreating additional complications.

Accordingly, there remains a need for devices and methods thatspecifically address the requirements discussed herein.

BRIEF SUMMARY OF THE INVENTION

The devices and methods described herein serve to maintain the patencyof a channel surgically created in an organ such as an airway wall. Inparticular, the devices and methods are suited for placement within achannel created within the airway wall and prevent closure of thechannel such that air may flow through the channel and into the airway.

It is noted that the devices and methods described herein haveparticular use for individuals having emphysema and COPD. However, thedevices and methods could also benefit any individuals havinghyperinflation of the lungs.

Delivery devices for delivering the implants and/or creating the openingare described in U.S. Provisional Application No. 60/488,332, filed Jul.18, 2003, and U.S. patent application Ser. No. 10/894,876 (U.S.2005/0056292A1) entitled DEVICES FOR MAINTAINING PATENCY OF SURGICALLYCREATED CHANNELS IN TISSUE, and filed on Jul. 19, 2004, the entirety ofboth are herein incorporated by reference.

Implants of the present invention may include a support member having astructure that is adapted for placement within a wall of a body organ,especially an airway wall.

When used in the lungs implants of the present invention modify thehealing response of the lung tissue (e.g., at the site of newly createdhole/channel) for a sufficient time until the healing response of thelung tissue subsides or reduces such that the hole/channel becomes apersistent air path. For example, the implant and bioactive substancewill modify the healing response for a sufficient time until the healingresponse is reduced and, from a visual observation, the body treats theopening essentially as a natural airway passage rather than as an injuryto the airway wall.

Variations of the invention include implants having compositionscomprising a polymer which either serves as a carrier for the agent oras a delivery barrier for the agent. In those variations of the implantused in the airways, the composition may provide a steady release rateof bio-active substance as well as have a sufficient amount of availablebio-active substance to modify the healing response of the lung tissue.As described herein, such a delivery system takes advantage of thetissue environment surrounding the airways.

The antiproliferative agent of the present invention is one thatmodifies a healing response. Various agents are discussed below,examples include a microtubule stabilizing agent such as taxol orpaclitaxel, or a microtubule destabilizing agent such as vincristine,vinblastine, podophylotoxin, estramustine, noscapine, griseofulvin,dicoumarol, a vinca alkaloid, or a combination thereof. Furthermore, theagent may include steroids, non-steroidal anti-inflammatories,rapamycin, dactinomycin, sirolimus, everolimus, Abt-578, tacrolimus, anda combination thereof. It is noted that the composition or implant mayalso include additional substance as required by the location of theimplant. Such substances may affect/suppress mucus production, provideprotection against bacteria, or maintain sterility of the implant siteor surrounding tissue. It is contemplated that the bio-active substanceslisted herein includes all forms of the substances (e.g., analogs,derivatives, salt forms and crystalline forms.)

Variations of the invention also may include visualization featureswhich provide assistance when attempting to place the implant fromwithin an organ and having no or little direct visibility outside of theorgan.

The invention may also include additional features such as valves withinthe implant to regulate flow or provide a protective barrier.

It is contemplated that though the invention includes a combination ofsupport member and bioactive substance, it is noted that the structuralconfigurations of several, if not all, of the support members provideunique advantages that lend themselves to use in securing the implantabout a wall of an organ. Therefore, it is further contemplated that thestructural configurations may also provide inventive embodiments withoutthe bioactive substance.

This application is also related to the following application 60/420,440filed Oct. 21, 2002; 60/387,163 filed Jun. 7, 2002; Ser. No. 10/235,240filed Sep. 4, 2002; Ser. No. 09/947,144 filed Sep. 4, 2001; Ser. No.09/908,177 filed Jul. 18, 2001; Ser. No. 09/633,651 filed Aug. 7, 2000;and 60/176,141 filed Jan. 14, 2000; Ser. No. 10/080,344 filed Feb. 21,2002; Ser. No. 10/079,605 filed Feb. 21, 2002; and Ser. No. 10/280,851filed Oct. 25, 2002. Each of which is incorporated by reference herein.Accordingly, where not inconsistent with the principles describedherein, features and aspects of the invention may be combined with thevarious implants and conduits described in the above relatedapplications.

BRIEF DESCRIPTION THE DRAWINGS

FIGS. 1A-1C illustrate various states of the natural airways and theblood-gas interface.

FIG. 1D illustrates a schematic of a lung demonstrating a principle ofthe invention described herein.

FIGS. 2A-2B illustrates deployment of an implant of the presentinvention.

FIGS. 3A-3C provide various views of a variation of an implant of thepresent invention.

FIGS. 4A-4C are views of an additional variation of the invention.

FIGS. 5A-5C and 6A-6B illustrate a variation of the invention havingcontrol members in an alternating fashion about the implant andadditional control members at an end of the implant.

FIGS. 7A-7C illustrate a variation of the invention where the proximalportion and the distal portion are of differing sizes.

FIGS. 8A-8B illustrate additional variations of delivering an bioactiveagent with the present invention.

FIGS. 9A-9C illustrate variations of the present invention havingvisualization marks or features.

FIG. 10A-10B illustrate variations of the invention having valves andbarriers within the device.

FIG. 11A-11B illustrate histology samples comparing conventional devicesand an implant of the present invention.

FIG. 12 illustrates pre-clinical data of an animal model comparingconventional devices, coronary drug eluting stents, and implants of thepresent invention.

DETAILED DESCRIPTION

Described herein are devices (and methods) for improving the gasexchange in the lung. In particular, methods and devices are describedthat serve to maintain and extend the patency of collateral openings orchannels through an airway wall so that air is able to pass directly outof the lung tissue and into the airways. This facilitates exchange ofoxygen into the blood and decompresses hyper inflated lungs.

By “channel” it is meant to include, but not be limited to, any opening,hole, slit, channel or passage created in the tissue wall (e.g., airwaywall). The channel may be created in tissue having a discrete wallthickness and the channel may extend all the way through the wall. Also,a channel may extend through lung tissue which does not have welldefined boundaries such as, for example, parenchymal tissue.

FIGS. 1A-1C are simplified illustrations of various states of a naturalairway and a blood gas interface found at a distal end of those airways.FIG. 1A shows a natural airway 100 which eventually branches to a bloodgas interface 102.

Although not shown, the airway comprises an internal layer of epithelialpseudostratified columnar or cuboidal cells. Mucous secreting gobletcells are also found in this layer and cilia may be present on the freesurface of the epithelial lining of the upper respiratory airways.Supporting the epithelium is a loose fibrous, glandular, vascular laminapropria including mobile fibroblasts. Deep in this connective tissuelayer is supportive cartilage for the bronchi and smooth muscle for thebronchi and bronchioles.

FIG. 1B illustrates an airway 100 and blood gas interface 102 in anindividual having COPD. The obstructions 104 impair the passage of gasbetween the airways 100 and the interface 102. FIG. 1C illustrates aportion of an emphysematous lung where the blood gas interface 102expands due to the loss of the interface walls 106 which havedeteriorated due to a bio-chemical breakdown of the walls 106. Alsodepicted is a constriction 108 of the airway 100. It is generallyunderstood that there is usually a combination of the phenomena depictedin FIGS. 1A-1C. Often, the states of the lung depicted in FIGS. 1B and1C may be found in the same lung.

FIG. 1D illustrates airflow in a lung 118 when implants 200 are placedin collateral channels 112. As shown, collateral channels 112 (locatedin an airway wall) place lung tissue parenchyma 116 in fluidcommunication with airways 100 allowing air to pass directly out of theairways 100 whereas constricted airways 108 may ordinarily prevent airfrom exiting the lung tissue parenchyma 116. While the invention is notlimited to the number of collateral channels which may be created, it isto be understood that 1 or 2 channels may be placed per lobe of the lungand perhaps, 2-12 channels per individual patient. However, as statedabove, the invention includes the creation of any number of collateralchannels in the lung. This number may vary on a case by case basis. Forinstance, in some cases in an emphysematous lung, it may be desirable toplace 3 or more collateral channels in one or more lobes of the lung.

FIGS. 2A-2B illustrate deployment of a variation of an implant 200 ofthe present invention. As discussed herein, the implant 200 is wellsuited for maintaining an opening in a wall of a body organ. In thisexample, the illustration depicts the implant 200 as deployed into acollateral channel 112 formed in a wall of an airway 100. Referring toFIG. 2A, a delivery device 300 carrying the implant 200 is advanced tothe site and inserted into the channel 112. The delivery device 300 mayoptionally be constructed to also form the channel 112. Furthermore, thedelivery device 300 may extend from an access device such as anendoscope or bronchoscope 302, or it may be directly advanced to thesite.

FIG. 2B illustrates deployment of the implant 200 in the airway wall100. As shown, an expandable member, such as a balloon 304, expands theimplant 200 into a non-cylindrical shape that is able to sandwich orcapture the tissue 100 between the expanded portions of the implant 200.In some variations of the invention, the implant 200 forms anon-cylindrical (e.g., a “grommet” or “hour-glass”) shape that issuited, when used in the airways, for limiting movement of the implant200 within the tissue opening and securing the implant 200 about theperimeter of the tissue opening in the airway wall. For example, theimplant 200 expands in the mid portion and flares at the ends to retainitself within the opening in the airway wall. Also, as illustrated, thegrommet shape of the implant 200 extends only minimally into the airway.

As noted above, the implant is suited for placement about an opening inthe wall of an organ. In some cases, the implant is suited to placementin an organ having a thin wall. Through observation, applicants notedthat airway wall thickness is fairly proportional to the diameter of theairway lumen by approximately a factor of ⅙. While the invention is notlimited to use in any particular sized airway, on average the implant isplaced in airways ranging from 3 mm to 15 mm in diameter with respectiveairway wall thicknesses of 0.5 mm to 2.5 mm. Therefore, in manyvariations of the invention, the grommet or hour-glass shape will besuitable to retain itself on the relatively thin airway wall tissue. Informing this shape, a variation of the implant 200 shrinks in axiallength as it secures itself within the channel. Shrinking in axiallength may also provide additional benefit as it reduces the length ofthe implant 200 that extends into the airway. This reduction in lengthmay prevent unwanted tissue damage to the airway wall and/or occlusionof the airway.

In additional variations of the invention, the implant 200 must not onlycapture relatively thin tissue, but must also maintain a minimuminternal diameter to allow sufficient air flow. For example, a fewernumber of implants may be used given a sufficiently large diameter. Insuch cases it is undesirable for the implant 200 to constrict ininternal diameter as it forms the non-cylindrical shape. In othervariations, the entire implant is expandable, but a portion of theimplant 200 expands to a greater amount as compared to a remainder ofthe implant. Such a configuration allows for the entire implant 200 toexpand while still forming a non-cylindrical shape.

As described below, the implants of the present invention include asupport member and a composition that maintain patency of the channel.Variations of the invention include support members selected from a meshor woven structure either of which are comprised of a metal alloy(e.g.,stainless steel, titanium, a shape-memory alloy, etc.), a polymer, aceramic, or a combination thereof. The support member provides astructure that mechanically maintains patency of the channel as well asprovides a delivery means for the composition or other substances asdescribed herein. It is specifically noted that while the variations ofthe present invention are suited for use in the airways, the inventionis not limited to such applications. Rather, the variations of thepresent invention may be used in various applications as appropriate.

FIG. 3A illustrates a planar view of a variation of an implant 200 wherethe support member 202 is in the unexpanded shape. In this variation,the support member 202 comprises a plurality of struts or members andhas a proximal portion 204, a distal portion 206, and a mid-portion 208therebetween.

A composition 212, as described herein, is located on the implant. Thecomposition 212 may encapsulate the support member 202, or it may belocated on an exterior or interior surface. Alternatively, it may belocated between or within the intensities of the support member 202.FIG. 3A also illustrates the struts or members (i.e., the extensionmember) on the proximal and distal portions 204, 206 as being tapered.Because the proximal and distal portions 204, 206 expand significantly,there is a propensity for the composition to tear at these locations.The tapering configuration is helpful to prevent tearing of thecomposition 212 during expansion as it allows for more material betweenadjacent struts.

The variation of the support member 202 illustrated in FIG. 3A includescontrol segments 210 which permit the support member 200 to assume adesired shape upon deployment. As will be described herein, the controlsegments 210 limit expansion of a portion of the implant (in this casethe mid portion 208) as well as enable the implant to expand in auniform manner. Although FIG. 3A illustrates the entire implant 200 asbeing covered by the composition 212, it is noted that the composition212 may alternatively extend over portions of the support member 202.

FIG. 3B illustrates a side view of the implant 200 after expansion. Inthis variation, the control segments 210 restrain expansion at the midportion 208. Because the proximal and distal portions 204, 206 are notrestrained, upon expansion, the implant 200 forms a grommet shape as thecontrol segments 210 unfold.

FIG. 3C illustrates a front view of an expanded implant 200. FIG. 3Cshows the passageway having a hexagonal cross section. Thecross-section, however, is not limited to such a shape. The crosssection may be circular, oval, rectangular, elliptical, or any othermulti-faceted or curved shape. Because of its shape, the implant 200will have a variable diameter. The inner diameter (D₁) of the centersection will be a minimum expanded diameter and the diameter of theimplant at the expanded ends (D2) will be a maximum expanded diameter.The inner diameter (D1) when deployed, may range from 1 to 10 mm andperhaps, from 2 to 5 mm.

The variation of the implant 200 shown in FIGS. 3A-3C illustrate anadditional feature of implants of the present invention. In somevariations of the invention, implants 200 have a sufficiently smalldelivery state diameter so that they are delivered to the channel havinga sufficiently small diameter profile but a relatively large axiallength. Upon expansion, the implant's 200 minimum (internal) diameter isgreater than or equal to its axial expanded length. This particularconfiguration provides several benefits. During deployment having asufficient axial length permits proper centering of the implant 200 wheninserted into the collateral channel, where improper centering couldresult in a inadequate placement about the airway walls. Upon expansion,as the implant 200 decreases in length it is able to grommet about theairway walls, thereby minimizing the amount of the structure thatextends into the airway lumen. Simultaneously, maximizing the minimuminternal expanded diameter (e.g., the diameter of the implant at the midportion 208) allows for an implant that permits a sufficient amount ofairflow.

FIGS. 4A-4C illustrate additional variations of implants 200 of thepresent invention. It is noted that in FIG. 4A, as in many additionalfigures below, the composition is not illustrated for sake of clarity.FIG. 4A shows a side view of a implant 200 in an un-deployed state. Thevariation shown in FIG. 4A is similar to that shown in FIG. 3 with theexception of that the proximal and distal portions 204, 206 are nottapered.

FIG. 4B illustrates a side view of the implant 200 of FIG. 4A whenexpanded. As shown, when viewed from the side, the opposing ends of theimplant 200 may have a V, U, or similar shape. In some variations, theangles A1, A2 may vary and may range from, for example, 30 to 150degrees, 45 to 135 degrees and perhaps from 30 to 90 degrees. Moreover,the angle A1 may be different than angle A2. Additionally, the anglecorresponding to each proximal extension member may be different oridentical to that of another proximal extension member. Likewise, theangle corresponding to each distal extension member may be different oridentical to that of another distal extension member. FIG. 4B alsoillustrates the implant 200 having a length L that decreases uponexpansion of the implant 200.

The length of the implants of the present invention will depend upontheir intended site of implantation. Variations of implants may havelengths ranging from between 2-20 mm. Furthermore, although the figuresillustrate the proximal and distal portions of the implant as beingsymmetric about its center, the implant is not limited to such aconfiguration.

Furthermore, the implant of the present invention may have any number ofextension members on each end device. The number of extension members oneach end may range from 2-10. Also, the number of proximal extensionmembers may differ from the number of distal extension members for aparticular implant. The extension members may be symmetrical ornon-symmetrical about the center section. The proximal and distalextension members may also be arranged in an in-line pattern or analternating pattern. The extension members or the center section mayalso contain barbs or other similar configurations to increase adhesionbetween the implant and the tissue. The extension members may also haveopenings to permit tissue in-growth for improved retention.

Control Members:

Variations of the implant 200, as seen in shown in FIGS. 3-6 alsoincludes diametric-control segments, tethers, or leashes 210 to controland limit the expansion of the a portion of the implant 200 whenexpanded. The shape of the center-control segment 210 typically bends,when the implant radially expands, until it is substantially straight orunfolded. Such a center-control segment 210 may be circular or annularshaped in its folded or unexpanded shape. However, its shape may varywidely and it may have, for example, an arcuate, semi-circular, v-shape,u-shape, s-shape, sinusoidal shape, or other type of shape which limitsthe expansion of the implant upon unfolding.

The control members 210 assist the implant 200 in assuming a uniformnon-cylindrical expanded shape. For example, as a balloon expands theimplant 200 there will be variation in the amounts of expansion ofvarious cells (i.e., where a cell is typically defined by an areasurrounded by a number of joined struts—as an example refer to FIG. 4C,the shaded portion representing the cell 216) of the implant 200. If onecell expands at an increased amount relative to the remaining cells,once the control member 210 fully unfolds, the cell will be unable tofurther expand. Thus, the expansion force, as applied by the balloon, isre-directed to a remaining part of the implant 200. It should be notedthat while the control members substantially straighten, there may be aresidual bend or “kink” in the control member when expanded.

Typically, one end of the control segment 210 is attached or joined toone location (e.g., a first rib) and the other end of the center-controlsegment is connected to a second location (e.g., a rib adjacent oropposite to the first rib). However, in alternate variations, thecenter-control segments may have other constructs. For example, thecenter-control segments may connect adjacent or non-adjacent centersection members. Further, each center-control segment may connect one ormore ribs together. The center-control segments may further be doubledup or reinforced with ancillary control segments to provide addedcontrol over the expansion of the center section. The ancillary controlsegments may be different or identical to the primary control segments.

Referring back to FIG. 3B, which illustrates the implant 200 in itsdeployed configuration, the center-control segments 210 may bend,unfold, straighten, or otherwise deform until they maximize their length(i.e., unfold to become substantially straight) such as thecenter-control segments 210 shown in FIG. 3B. However, as discussedabove, the invention is not so limited and other types of center-controlsegments may be employed.

As shown in FIGS. 5-6, control segments 210 may also be used to join andlimit the expansion of various portions of the implant 200. For example,in FIGS. 5A-5C, control segments may be placed elsewhere on the implant200. For example, FIG. 5A illustrates control segments 210 located in analternating pattern at the mid portion 208 of the implant 200. Theimplant 200 also includes additional control segments 214 located on anend of the implant 200. As shown in FIG. 5B, upon expansion of theimplant 200 the end control segments 214 cause the respective endportion to form an angle A2 that is different from an angle A1 at theopposite unrestrained end.

FIG. 6A illustrates an implant 200 similar to that of FIG. 3 withadditional control segments 214 located at both ends of the implant 200.FIG. 6B illustrates the implant 200 of 6A in an expanded state. Althoughthe control segments are illustrated to have equal lengths, any lengthmay be selected. For example, adjacent control segments may havedifferent lengths, or opposing control segments (e.g., those located onopposing ends) may have different lengths.

FIG. 7A illustrates another variation of the invention. Like previousvariations of the implant 200 (e.g., FIGS. 3-6), the support member 202may comprise a plurality of members forming a number of cells 216 whereeach cell 216 is joined to an adjacent cell at the mid portion 208 andthe proximal and distal portions are unconnected. The cells 216 arelocated in a circumferential manner about an axis of the implant andfurther include at least one control member 210 having a serpentineconfiguration. Upon expansion of the cell, the control member 210straightens or unfolds to limit expansion of the cell 216. Forillustrative purposes, the composition is not illustrated in FIGS. 7Aand 7B.

The variation of FIGS. 7A and 7B differ from previously describedimplants as the proximal 204 and distal 206 portions are of differentsizes. The larger sized portion 206 may be useful in separatingparenchymal tissue or providing a larger anchoring structure whenimplanted (as shown in FIG. 7B.)

FIG. 7C illustrates the implant 200 of FIGS. 7A and 7B having acomposition 218 as described herein. As illustrated, variations of theinvention include composition 218 that are only placed over a portion ofthe implant 200.

In any variation of the invention, the control segments, as with othercomponents of the implant, may be added or mounted to the implant oralternatively, they may be integral with the implant. That is, thecontrol segments may be part of the implant rather than separatelyjoined to the implant with adhesives or welding, for example. Thecontrol segments may also be mounted exteriorly or interiorly to themembers to be linked. Additionally, sections of the implant may beremoved to allow areas of the implant to deform more readily. Theseweakened areas provide another approach to control the final shape ofthe deployed implant. Details for creating and utilizing weakenedsections to control the final shape of the deployed implant may be foundin U.S. Pat. Ser. No. 09/947,144 filed on Sep. 4, 2001 which is herebyincorporated by reference in its entirety.

The implant described herein may be manufactured by a variety ofmanufacturing processes including but not limited to laser cutting,chemical etching, punching, stamping, etc. For example, the implant maybe formed from a tube that is slit to form extension members and acenter section between the members. One variation of the implant may beconstructed from a metal tube, such as stainless steel, 316L stainlesssteel, titanium, tantalum, titanium alloy, nitinol, MP35N (anickel-cobalt-chromium-molybdenum alloy), etc. Also, the implant may beformed from a rigid or elastomeric material that is formable into theconfigurations described herein. Also, the implant may be formed from acylinder with the passageway being formed through the implant. Theimplant may also be formed from a sheet of material in which a specificpattern is cut. The cut sheet may then be rolled and formed into a tube.The materials used for the implant can be those described above as wellas a polymeric material, a biostable or implantable material, a materialwith rigid properties, a material with elastomeric properties, or acombination thereof. If the implant is a polymeric elastic tube (e.g. athermoplastic elastomer), the implant may be extruded and cut to size,injection molded, or otherwise formed.

Additionally, the implants described herein may be comprised of a shapememory alloy, a super-elastic alloy (e.g., a NiTi alloy), a shape memorypolymer, or a shape memory composite material. The implant may beconstructed to have a natural self-assuming deployed configuration, butis restrained in a pre-deployed configuration. As such, removal of therestraints (e.g., a sheath) causes the implant to assume the deployedconfiguration. A implant of this type could be, but is not limited tobeing, comprised from an elastic polymeric material, or shape memorymaterial such as a shape memory alloy. It is also contemplated that theimplant could comprise a shape memory alloy such that, upon reaching aparticular temperature (e.g., 98.5° F.), it assumes a deployedconfiguration.

Also, the implant described herein may be formed of a plasticallydeformable material such that the implant is expanded and plasticallydeforms into a deployed configuration. The implant may be expanded intoits expanded state by a variety of devices such as, for example, aballoon catheter.

The implant's surface may be modified to affect tissue growth oradhesion. For example, an implant may comprise a smooth surface finishin the range of 0.1 micrometer to 0.01 micrometer. Such a finish mayserve to prevent the implant from being ejected or occluded by tissueovergrowth. On the other hand, the surface may be roughened or porous.The implant may also comprise various coatings and polymeric layers asdiscussed below.

Composition

As discussed above, the implants of the present invention may include acomposition or polymeric layer that includes a bio-active substance orcombination of bioactive substances. One purpose of the composition isto assist in modifying the healing response as a result of the trauma tolung tissue resulting from creation of the collateral channel. Thecomposition may also serve other purposes as well. For example, thecomposition may assist in controlling of bacteria, prevent irritation ofthe tissue near the implant, or may carry additional bio-activesubstances.

The term lung tissue is intended to include the tissue lining theairway, the tissue beneath the lining, and the tissue within the lungbut exterior to the airway (e.g., lung parenchyma.) In modifying thehealing response it is fundamentally desirable to further the patency ofthe channel to allow sufficient flow of trapped gasses through theimplant into the airways. A discussion of the bio-active substances isfound below.

FIGS. 3A and 3B illustrate an example an implant 200 having acomposition 212. The composition may comprise a polymeric layer whichacts as a carrier for various bioactive or other agents as describedherein. Alternatively, or in combination, the polymeric layer mayfunction as a tissue barrier to inhibit growth of tissue into theconduit/implant. In an additional variation, the support member may befabricated from a polymeric material having the bio-active substanceincorporated directly therein. The composition 212 prevents tissuein-growth from occluding the collateral channel or passage of theimplant 200. The polymeric layer 212 may coaxially cover the centersection from one end to the other or it may only cover one or moreregions of the implant 200. The composition 212 may completely orpartially cover the implant 200. The composition 212 may be locatedabout an exterior of the implant's surface, about an interior of theimplant's surface.

Alternatively, or in combination, as shown in FIGS. 8A and 8B, thecomposition 212 may be located within an opening or pocket 220 in thesupport structure 202 of the implant. In such a case, the pocket 220will have a barrier (e.g., polymeric or other porous material) thateither degrades to allow the composition or bioactive substance to bedelivered from the implant, or acts as a diffusible barrier to deliverthe composition or bioactive substance.

The composition should be selected to accommodate the significantexpansion of the implant. Examples of such polymers include, but are notlimited to, thermoplastic polymers, thermoset polymers, acrylatepolymers, a blend of acrylate-methacrylate polymers, siliconeelastomers, urethane elastomers, ethylene vinyl acetate polymers,polyethylene, polypropylene, PLA-PGA, PLA, PGA, polyortho-ester,polycapralactone, polyester, hydrogels, polystyrene, co-polymers ofstyrene-isobutylene-styrene, and combinations or blends thereof.

Examples of bioabsorbable polymers include but are not limited topoly(L-lactic acid), polycaprolactone, poly(lactide-co-glycolide),poly(hydroxybutyrate), poly(hydroxybutyrate-co-valerate), polydioxanone,polyorthoester, polyanhydride, poly(glycolic acid), poly(D,L-lacticacid), poly(glycolic acid-co-trimethylene carbonate), polyphosphoester,polyphosphoester urethane, poly(amino acids), cyanoacrylates,poly(trimethylene carbonate), poly(iminocarbonate), copoly(ether-esters)(e.g., PEO/PLA), polyalkylene oxalates, polyphosphazenes andbiomolecules such as fibrin, fibrinogen, cellulose, starch, collagen andhyaluronic acid. Also, biostable polymers with a relatively low chronictissue response such as polyurethanes, silicones, fluorosilicones, andpolyesters could be used. Also, hydrogels may be used to carry the drug.

Examples of other types of polymers that may be useful include but arenot limited to polyolefins, polyisobutylene and ethylene-alphaolefincopolymers; acrylic polymers and copolymers, vinyl halide polymers andcopolymers, such as polyvinyl chloride; polyvinyl ethers, such aspolyvinyl methyl ether; polyvinylidene halides, such as polyvinylidenefluoride and polyvinylidene chloride; polyacrylonitrile, polyvinylketones; polyvinyl aromatics, such as polystyrene, polyvinyl esters,such as polyvinyl acetate; copolymers of vinyl monomers with each otherand olefins, such as ethylene-methyl methacrylate copolymers,acrylonitrile-styrene copolymers, ABS resins, and ethylene-vinyl acetatecopolymers; polyamides, such as Nylon 66 and polycaprolactam; alkydresins, polycarbonates; polyoxymethylenes; polyimides; polyethers; epoxyresins, polyurethanes; rayon; rayon triacetate; cellulose, celluloseacetate, cellulose butyrate; cellulose acetate butyrate; cellophane;cellulose nitrate; cellulose propionate; cellulose ethers; andcarboxymethyl cellulose. It may be possible to dissolve and cure (orpolymerize) these polymers on the implant so that they do not leach intothe tissue and cause any adverse effects on the tissue.

The coatings may be applied, for example, by either painting, dipcoating, molding, spin-coating, transfer molding or liquid injectionmolding. Alternatively, the polymeric layer may be a tube of a materialand the tube is placed either over and/or within the implant. Thepolymeric layer may then be bonded, crimped, heated, melted, shrinkfitted or fused to the implant. The polymeric layer may also be tied tothe implant with a filament of, for example, a suture material.

Still other techniques for attaching the polymeric layer include:solvent swelling applications and extrusion processes; wrapping a sheetof material about the implant, or placing a tube of the material aboutthe implant and securing the tube to the implant. The polymeric layermay be secured on the interior of the implant by positioning a sheet ortube of material on the inside of the center section and securing thematerial therein.

The composition may also be formed of a fine mesh with a porosity ortreatment such that tissue may not penetrate the pores. For example, aChronoFlex™ DACRON® or TEFLON® mesh having a pore size of 100-300microns may be saturated with collagen or another biocompatiblesubstance. This construct may form a suitable polymeric layer. The meshmay be coaxially attached to a frame such as the open frame structuresdisclosed above. Still other suitable frames include a continuous spiralmetallic or polymeric element.

Bioactive Substances:

As discussed above, the bio-active substance or combination of bioactivesubstances is selected to assists in modifying the healing response as aresult of the trauma to the lung tissue resulting from creation of thecollateral channel. As noted above, the term lung tissue is intended toinclude the tissue lining the airway, the tissue beneath the lining, andthe tissue within the lung but exterior to the airway (e.g., lungparenchyma.) The purpose of modifying the healing response is to furtherextend the patency of the channel or implant to increase the durationwhich trapped gasses may exit through the implant into the airways. Theterm antiproliferative agent is intended to include those bioactivesubstances that directly modify the healing response described herein.

The bioactive substances are intended to interact with the tissue of thesurgically created channels and in particular, lung tissue. Thesesubstances may interact with the tissue in a number of ways. They may,for example, 1.) accelerate cell proliferation or wound healing toepithelialize or scar the walls of the surgically-created channel tomaintain its patent shape or 2.) the substances may inhibit or halttissue growth when a channel is surgically created through an airwaywall such that occlusion of the channel due to tissue overgrowth isprevented. Additionally, other bioactive agents may inhibit woundhealing such that the injury site (e.g., the channel or opening) doesnot heal leaving the injury site open and/or inhibit infection (e.g.,reduce bacteria) such that excessive wound healing does not occur whichmay lead to excessive tissue growth at the channel thereby blocking thepassageway.

A variety of bioactive substances may be used alone or in combinationwith the devices described herein. Examples of bioactive substancesinclude, but are not limited to, antimetabolites, antithrobotics,anticoagulants, antiplatelet agents, thorombolytics, antiproliferatives,antinflammatories, agents that inhibit hyperplasia and in particularrestenosis, smooth muscle cell inhibitors, growth factors, growth factorinhibitors, cell adhesion inhibitors, cell adhesion promoters and drugsthat may enhance the formation of healthy neointimal tissue, includingendothelial cell regeneration. The positive action may come frominhibiting particular cells (e.g., smooth muscle cells) or tissueformation (e.g., fibromuscular tissue) while encouraging different cellmigration (e.g., endothelium, epithelium) and tissue formation(neointimal tissue).

Still other bioactive agents include but are not limited to analgesics,anticonvulsives, anti-infectives (e.g., antibiotics, antimicrobials),antineoplastics, H2 antagonists (Histamine 2 antagonists), steroids,non-steroidal anti-inflammatories, hormones, immunomodulators, mast cellstabilizers, nucleoside analogues, respiratory agents,antihypertensives, antihistamines, ACE inhibitors, cell growth factors,nerve growth factors, anti-angiogenic agents or angiogenesis inhibitors(e.g., endostatins or angiostatins), tissue irritants (e.g., a compoundcomprising talc), poisons (e.g., arsenic), cytotoxic agents (e.g., acompound that can cause cell death), various metals (silver, aluminum,zinc, platinum, arsenic, etc.), epithelial growth factors or acombination of any of the agents disclosed herein.

Examples of agents include pyrolitic carbon, titanium-nitride-oxide,taxanes, fibrinogen, collagen, thrombin, phosphorylcholine, heparin,rapamycin, radioactive 188Re and 32P, silver nitrate, dactinomycin,sirolimus, everolimus, Abt-578, tacrolimus, camptothecin, etoposide,vincristine, mitomycin, fluorouracil, or cell adhesion peptides. Taxanesinclude, for example, paclitaxel, 10-deacetyltaxol,7-epi-10-deacetyltaxol, 7-xylosyl-10-deacetyltaxol, 7-epi-taxol,cephalomannine, baccatin III, baccatin V, 10-deacetylbaccatin III,7-epi-10-deacetylbaccatin III,docetaxel.

Of course, bioactive materials having other functions can also besuccessfully delivered in accordance with the present invention. Forexample, an antiproliferative agent such as methotrexate will inhibitover-proliferation of smooth muscle cells and thus inhibit restenosis.The antiproliferative is desirably supplied for this purpose until thetissue has properly healed. Additionally, localized delivery of anantiproliferative agent is also useful for the treatment of a variety ofmalignant conditions characterized by highly vascular growth. In suchcases, an implant such as a implant could be placed in the surgicallycreated channel to provide a means of delivering a relatively high doseof the antiproliferative agent directly to the target area. Avasodilator such as a calcium channel blocker or a nitrate may also bedelivered to the target site. The agent may further be a curative, apre-operative debulker reducing the size of the growth, or a palliativewhich eases the symptoms of the disease. For example, tamoxifen citrate,Taxol® or derivatives thereof. Proscar®, Hytrin®, or Eulexin® may beapplied to the target site as described herein.

Variations of the invention may also include fibrinolytics such as tPA,streptokinase, or urokinase, etc. Such fibrinolytics prevent or reducethe accumulation of fibrin within the opening. Accumulation of fibrin inthe opening may result from inflammation of the tissue. The fibrin mayform a structure which makes it easier for tissue to grow into theopening using the fibrin structure as a framework. Use of fibrinolytics,either topically, locally, or on the implant, serves to remove or hinderthe network of fibrin from forming within the opening (or implant) andtherefore aids in modifying the healing response.

In the event that poisonous and toxic compounds are delivered, theyshould be controlled so that inadvertent death of tissue does not occur.The poisonous agent should be delivered locally or only be effectivelocally. One method for delivering the bioactive agent locally is toassociate the bioactive agent with an implant. For example, the implantsdescribed herein may include a bioactive substance or medicine depositedonto the interior, the exterior, or both the interior and exteriorsurfaces of the implant. The bioactive substance may remain on theimplant so that it does not leach. Cells that grow into the surgicallycreated channel contact the poison and die. Alternatively, the bioactiveagent may be configured to gradually elute as discussed below.

When used in the lungs, the implant modifies the healing response of thelung tissue (e.g., at the site of newly created hole/channel) for asufficient time until the healing response of the lung tissue subsidesor reduces such that the hole/channel becomes a persistent air path. Forexample, the implant and bioactive substance will modify the healingresponse for a sufficient time until the healing response is reducedand, from a visual observation, the body treats the opening essentiallyas a natural airway passage rather than as an injury to the airway wall.

To illustrate the above, FIGS. 11A-11B show histology from animalmodels. The histology is a cross sectional slice of the airway wall 110and lung parenchyma 116. In each slide, the collateral channel 112 wascreated in the airway wall 110 and extended into the lung parenchyma116. The implant (which was removed for histology and is not shown) wasplaced in the channel 112 so as to create an airflow path (asdemonstrated by the arrows 114) from the lung parenchyma 116 through theairway wall 110.

FIG. 11A illustrates a histology sample from a site two weeks subsequentto the creation of a channel and implantation with a device. In thissite, the device included a polymeric coating but no bio-activesubstance. This site was also given a single local treatment of abioactive substance (mitomycin) subsequent to creation of the channel112. As shown, two weeks subsequent to the procedure, the healingprocess of the lung tissue already caused a considerable amount offibrosis 120 between the channel 112 and lung parenchyma 116. From thefigure, the fibrosis appears as a darker tissue that is adjacent to thelung parenchyma 116. The presence of this fibrosis 120 strongly suggeststhat air would not be able to flow from the lung parenchyma 116 throughthe channel 112.

FIG. 11B illustrates a histology sample from a site 18 weeks subsequentto the creation of a channel and implantation with an implant of thepresent invention (an example of which is discussed below.) As evidentfrom the figure, the channel 112 remained significantly unobstructedwith only a minimal discontinuous layer of fibrosis 120.

In one variation of the invention which modifies the healing response asdescribe above, the implant provides a steady release rate of bio-activesubstance as well as has a sufficient amount of available bio-activesubstance to modify the healing response of the lung tissue. As notedherein, the term lung tissue is intended to include the tissue liningthe airway, the tissue beneath the lining, and the tissue within thelung but exterior to the airway (e.g., lung parenchyma.) Such a deliveryprofile allows for a concentration gradient of drug to build in thesetissues adjacent to the delivery site of the implant.

It is believed that forming the concentration gradient affects thehealing response of the lung tissue so that the implant does not becomeoccluded as a result of the healing response. Because the implant isoften placed in the airway wall it is exposed to the healing process ofthe multiple tissues. Providing a sufficient amount of bio-activesubstance allows for the formation of a concentration of the bio-activesubstance across these various tissues. In one variation of theinvention it is believed that the fluids from these tissues enter intothe composition layer of the device. The fluids then combine with thebio-active substances and migrate out of the composition layer to settleinto the lung tissue. A concentration gradient forms when the drug‘saturates’ local tissue and migrates beyond the saturated tissues.Furthermore, by providing a sufficient delivery rate, the healingresponse may be affected or suppressed during the critical timeimmediately after the wounding caused by creation of the collateralchannel when the healing response is greatest.

To select a proper combination of drug and polymer, it is believed thatthe solubility parameter of the polymer must be matched with thebio-active substance to provide an acceptable slow elution rate from thepolymer. Next, the polymer itself must be selected to have the properattributes, such as a proper diffusion coefficient (to slow fluidentering and departing from the implant), and proper mechanicalexpansion properties (to allow for the significant expansion of thepolymer to accommodate formation of the grommet shape.)

The solubility parameter is defined as the square root of the cohesiveenergy of the molecules in a compound. The level of control that apolymer has over the elution of a drug is the difference between thesolubility parameters of the polymer and the solubility parameter of thedrug. To select a polymer with the approximate diffusion a polymer witha high internal density could be selected to be less permeable to acomplex molecule such as paclitaxel. Using a polymer with high internaldensity also accommodated the significant expansion required of thepolymer to form the structure necessary to grommet about the airwaywall. An example of the polymer selection is found below.

It is also important to note that paclitaxel is a taxane that isregarded as a microtubule stabilizer. The benefits of a microtubulestabilizing substance for use in vascular drug eluting stents isdiscussed, for examples, in U.S. Pat. No. 5,616,608 to Kinsella et al.This type of drug operates to enhance microtubule polymerization whichinhibits cell replication by stabilizing microtubules in spindles whichblock cell division. In contrast to the vascular applications, theimplant for use in the present invention may use microtubuledestabilizing substances such as taxenes (e.g., paclitaxel) as well asthose microtubule destabilizing substances that are believed to promotemicrotubule disassembly in preventing cell replication. Suchdestabilizing substances include, but are not limited to vincristine,vinblastine, podophylotoxin, estramustin, noscapine, griseofulvin,dicolmarol, a vinca alkaloid, and a combination thereof.

Additionally, the exterior surface of the implant may be treated viaetching processes or with electrical charge to encourage binding of thebioactive substance of the implant. The exterior surface may also beroughened to enhance binding of the medicine to the surface as discussedin U.S. Patent Application Publication No. 2002/0098278. See also U.S.Patent Application Publication Nos. 2002/0071902, 2002/0127327 and U.S.Pat. No. 5,824,048 which discuss various techniques for coating medicalimplants.

Although the implant may comprise a frame or body with a bioactivematrix disposed or otherwise associated therewith, the invention is notso limited. In one variation, the support member is formed from apolymer and the composition is joined to the polymeric support member.Alternative, the bioactive substances may be placed directly onto thepolymeric support member.

Various additional substances may be used incorporated into the deviceto reduce an adverse reaction resulting from possible contact with theimplant and the airway wall. Adverse reactions include, but are notlimited to, granulation, swelling, and mucus overproduction. Thesesubstance may also be inhaled, injected, orally applied, topicallyapplied, or carried by the implant. These substances may includeanti-imflammatory, infection-fighting substances, steroids, mucalyticsenzymes, and wound healing-accelarating substances. Examples of thesesubstances include but are not limited to, acetylcysteine, albuterolsulfate, ipratropium bromide, dornase alfa, and corticosteroids.

As noted above, conventional vascular drug eluting devices are notdesigned for exposure multiple tissue environments. Moreover, thosedevices are placed in an environment where a constant flow of bloodcreates an environment requiring a different delivery mechanism andrate. As noted, herein, experiments with conventional coronary drugeluting implants demonstrated that such devices were unsuitable

FIG. 12 illustrates data from a pre-clinical animal model evaluating thewound healing response, under pre-clinical protocol (QT-305), using animplant w/o any antiprliferative substance, a paclitaxel coronary Stent(manufactured by Boston Scientific under the name Taxus®), and asirolimus coronary stent (manufactured by Johnson & Johnson under thename of Cypher®) In comparison, experiments using implants according tothe present invention, QT-345 and QT-362 were conducted. The implant w/ointiproliferative substance, the paclitaxel coronary stent, and thesirolimus coronary stent reduced to at least 50% patency withoutstabilization (i.e., the determination was made that 100% closure wouldoccur.) The chart indicates closure of these devices given a criteriathat at least half of the implanted devices closed with tissue and thetrend indicated that full closure of the devices would occur. Incontrast, the implants according to the present invention maintained 88%patency of the openings @ 12 weeks (QT-362) and 69% patency @ 18 weeks(QT-345). In both of these latter cases, repeated inspection determinedthat the healing response (as evidenced by the closure rate) of theimplants stabilized. Furthermore, for QT-362, 2 specimens maintained100% patency while 1 specimen maintained 75% patency. For QT-345, nodecline in patency occurred for the last 6 weeks of the trial.

It is important to note that, to obtain data and a histology, applicantsterminated QT-304 at 7 weeks (42 days), QT-362 at 12 weeks, and QT-345at 18 weeks. Yet, based on the trend and closure of the devices, fullclosure would have occurred soon after 7 weeks for all devices inQT-304. In contrast, based on the stabilization of both the trend andrelative patency of the devices in QT-362 and QT-345, patency of thedevices in these trials would have extended well beyond the respective12 and 18 weeks. In the above protocols, patency of the implants weredetermined visually using a bronchoscope advanced to the implant site.

Visualization Feature

As discussed above, when placed into an airway wall, the implant of thepresent invention is usually placed using a bronchoscope under directvisualization. In such a procedure, the direct visualization onlypermits viewing of the interior of the airway and the care must be takento place the implant such that during expansion, the implant properlydeploys about the airway wall. Also, care must be taken not to advancethe implant/balloon catheter too far into the opening into the airwaywall. Improper advancing of the implant/balloon could potentially resultin a pneumothorax or pneumomediastinum.

To address the above problem, as illustrated in previous figures, theimplant 200 may also include a visualization mark 218. The visualizationmarker 218 is visually apparent during a procedure and gives the medicalpractitioner an indication when the implant/balloon is advanced to theproper location. In this manner, the visualization mark 218 facilitatesalignment and deployment of the implants into collateral channels.

The visualization mark 218 may be a ring of biocompatible polymer andmay be selected to provide contrast so that it may be identified as themedical practitioner views the device through a endoscope orbronchoscope. For example, the bronchoscope will usually contain alight-source that illuminates the target area. Therefore, thevisualization mark may be something that reflects or refracts the lightin a different manner from the remainder of the implant. In onevariation, the visualization mark may be the same color as the remainderof the device, or partially transparent, or entirely transparent, but isidentifiable because the mark reflects or refracts light differentlythan the remainder of the device. Also, the visualization feature mayprotrude from the center section or it may be an indentation(s). Thevisualization mark may also be a ring, groove or other physical featureon the implant. Moreover, the visualization feature may be continuous orcomprise discrete segments (e.g., dots of segments).

The visualization feature may be made using a number of techniques. Inone example, the mark is a ring formed of silicon and is white. Thepolymeric ring may be spun onto the polymeric layer. For example, aclear silicon barrier may be coated onto the implant such that itcoaxially covers the implant. Next, a thin ring of white material suchas a metal oxide suspended in clear silicon may be spun onto the siliconcoating. Finally, another coating of clear silicon may be applied tocoat the white layer. The implant thus may include upwards of 1-3 layersincluding a polymeric layer, a visualization mark layer, and a clearouter covering. In another example the mark is a ring formed by ofsilicon and is black. In another example the mark is a ring formed bysuspending gold particulates in the polymer as shown in FIG. 9A.

The shape of the visualization mark is not limited to a thin ring. Thevisualization mark may be large, and cover an entire half of the implantas shown in FIG. 9B. The visualization mark may, for example, be a whitecoating disposed on the proximal or distal half of the implant, Thevisualization mark thus may extend from an end of the extension membersto the center section of the implant. As explained in more detail below,when such a device is deposited into a channel created in lung tissue,the physician may observe when one-half of the implant extends into thechannel. This allows the physician to properly actuate or deploy theimplant in the tissue wall.

In most variations of the invention, the visualization mark is made tostand out when viewed with, for example, an endoscope. The implants mayalso have additional imaging enhancing additives to increase non-directimaging, such as flouroscope or radioscope viewing. It is alsocontemplated that other elements of the implant can includevisualization features such as but not limited to the extension members,polymeric layer, control segments, etc.

In some variations of the invention, it was found that incorporation ofa bioactive or other substance into the coating caused a colorationeffect in the composition layer (e.g., the polymer turns white ). Thiscoloration obscures the support member structure in the layer making itdifficult to identify the edges and center of the support member orimplant. As discussed herein, placement of the implant may depend uponpositioning the center of the implant within the opening in tissue. Ifthe support member structure is identifiable, then one is able tovisually identify the center of the implant. When the composition colorsobscures the support member or renders the implant otherwise opaque, itmay become difficult to properly place the device. This may beespecially true when the composition layer extends continuously over thesupport member.

Additionally, the coloration may render the visualization mark difficultto identify especially under direct visualization (e.g., using aendoscope) In some cases it was undesirable to simply add additionalsubstances on or in the composition layer for marking because suchsubstances could possibly interfere with the implant's ability todeliver the substance as desired. To address these issues, a variationof the invention includes e delivery device for delivering an expandableimplant (such as those described herein and in the cases referencedherein), where the delivery device includes an expandable member havingan expandable implant located about the expandable member. Where theimplant and the expandable member are of different visually identifiablecolors or shades such that the distinction is easy to identify underendoscopic or bronchoscopic viewing.

In one example, as shown in FIG. 9C, a balloon catheter has a coloredsleeve 306 located about the ballon. The sleeve 306 comprises a visuallyidentifiable color where selection of the colors should easeidentification of the implant in an endoscopic visualization system(e.g., blue or a similar color that is not naturally occurring withinthe body.) The implant is placed about the sleeve 306 where the proximaland distal areas of the implant would be identifiable by the differencein color. Such a system allows a medical practitioner to place theimplant 200 properly by using the boundary of the implant 200 to guideplacement in the tissue wall. The sleeve 306 may be fashioned from anyexpandable material, such as a polymer. Optionally, the sleeve 306 mayalso provide an elastic force to return the balloon to a reduced profileafter expansion of the balloon. Such a system allows for identificationwithout affecting the properties of the implant.

It should be noted that variations of the invention include coloring theballoon itself, or other expandable member, a color that meets the abovecriteria.

In another variation, the visualization mark may comprise providing acontrast between the implant and a delivery catheter. In one example theimplant appears mostly white and while mounted on a contrasting colorinflation balloon. In this example the implant would be placed over ablue deflated balloon catheter. The proximal and distal areas of theimplant would be flanked by the deflated blue balloon, thus giving theappearance of a distinct distal and proximal end of the implant. Thiswould allow a physician to place the implant properly by using the blueflanks as a guide for placing the center white portion in the tissuewall. Similarly, a colored flexible sheath covering the balloon wouldalso suffice.

It is noted that while the visualization features described above aresuitable for use with the implants described herein, the inventivefeatures are not limited as such. The features may be incorporated intoany system where placement of an implant under direct visualizationrequires clear identification of the implant regardless of the whetherthe implant is opaque or colored.

Valves and Barriers within Implants

The implants may further comprise various structures deposited withinthe passageway. For example, as shown in FIG. 9, an implant may includea valve 224. The valve 224 may be positioned such that it permitsexpiration of gas from lung tissue but prevents gas from entering thetissue. The valve 224 may be placed anywhere within the passageway ofthe implant. The valve 224 may also be used as bacterial in-flowprotection for the lungs. The valve 224 may also be used in combinationwith a bioactive or biostable polymeric layer/matrix and the polymericlayer may be disposed coaxially about the implant. Various types of oneway valves may be used as is known to those of skill in art.

One example of the one-way valve 224 is such that when air is a valve asshown in FIG. 10A. The geometry of the valve is such that when air ispassed through the valve 224 the bill members deflect. When air placespressure on the closed side the geometry of the bills place a force ontothe opening preventing air from flowing through.

Additionally, a valve could be used to prevent fluid such as mucus fromflowing into the passage and into the parenchyma. Such a valve could beconfigured and could operate similarly to the one described above forgas flow.

FIG. 10B illustrates another variation of the invention 200 having abarrier which may serve as an anti-bacterial barrier, or to preservesterility of the parenchymal tissue adjacent to the implant.

The above illustrations are examples of the invention described herein.Because of the scope of the invention, it is specifically contemplatedthat combinations of aspects of specific embodiments or combinations ofthe specific embodiments themselves are within the scope of thisdisclosure.

EXAMPLE Implant

Implants comprising stainless steel mesh frame fully encapsulated with acomposition comprising silicon (as described below) and paclitaxel wereimplanted in several canine models. Visual observation indicated that,on average, the passage through the implants of the present inventionremained unobstructed and were associated with significantly reducedfibrotic and inflammatory responses, in canine models, at a considerablyhigher rate than an implant without any drug adjunct or coronary drugeluting stents (as shown in FIG. 12).

The composition comprised approximately a 9% paclitaxel to siliconeratio with approximately 400 micrograms of paclitaxel per implant.Measurements found that approximately 30% of the paclitaxel releasedafter 60 days. In general, for implants with the paclitaxel/siliconcomposition, observations of chronic inflammation, epithelial metaplasiaand fibrosis were very mild.

For paclitaxel as the bioactive substances, polymers with solubilityparameter between 5-25 (Mpa) ^½ were believed to provide sufficientelution rates. The polymer used in the example device has gooddiffusivity for lipophilic drug (such as paclitaxel) because the sidemethyl group on the silicone may be substituted with more lipophilichydrocarbon molecules containing vinyl group or groups forpolymerization by platinum catalyst.

The composition for the example may be as follow: polymer part:polydimethylsiloxane, vinyldimethyl terminated, any viscosity; and/orpolydimethylsiloxane, vinyldimethyl terminated, any viscosity. Thecross-linker part: polydimethylsiloxane, any viscosity; and/orpolydimethylsiloxane, any viscosity. Platinum catalyst part and/orcross-linker part: platinum; and/orplatinum-divinyltetramethyldisiloxane complex in xylene, 2-3% Pt; and/orplatinum-divinyltetramethylsiloxane complex in vinyl terminatedpolydimethylsiloxane, 2-3% Pt; and/orplatinum-divinyltetramethyldisiloxane complex in vinyl terminatedpolydimethylsiloxane, ˜1% Pt; platinum-Cyclovinylmethylsiloxane complex,2-3% Pt in cyclic methyl siloxane.

These components may be combined in different ratios to make thepolymer. The hydrocarbon side chain off the silicon back bone makes thispolymer system unique and may result in a “zero-order”—like releaseprofile. The amount of vinyl siloxane cross-linker may determine therate of the drug release and diffusivity of the polymer to the drug.There are other types of poly dimethylsiloxanes such as: trimethylsiloxyterminated polydimethylsiloxane copolymer in various viscosities,(48-96%) dimethyl (4-52%) diphenylsiloxane copolymer in variousviscosities, dimethylsiloxane-ethylene oxide copolymer, dimethyldiphenylsiloxane copolymer polymethylhydrosiloxane, trimethylsilylterminated at various viscosities, (30-55%) methyldro- (45-70%)dimethylsiloxane copolymer at various viscosities,polymethylphenlsiloxane, polydimethylsiloxane silanol terminated atvarious viscosities, polydimethylsiloxane aminopropyldimethyl terminatedat various viscosities. For paclitaxel a release profile was found to beacceptable with a polymer system consisting of polydimethylsiloxanevinyl terminated at various viscosity and a range of platinum-mono, di,tri and/or tetrametramethyldisiloxane complex.

1. An implant configured for maintaining an artificial opening in a wall of an airway, the implant comprising: a support member having a proximal portion, a mid portion, a distal portion, and an interior passage extending therethrough, where the proximal, and distal portions are all expandable and the proximal and distal portions are expandable to a greater size than the mid portion, where the mid portion includes a plurality of members forming a mesh having a plurality of interstices and wherein the proximal and distal portions are expandable such that the support member forms a grommet shape and secures the support member about a perimeter of the artificial opening in the airway wall; and a means for maintaining patency of the artificial opening in the airway wall at 12 weeks following deployment of the implant in the artificial opening in the airway wall.
 2. The implant of claim
 1. where said means for maintaining patency of the artificial opening in the airway wall includes a composition. and where said composition comprises an antiproliferative agent and a polymer.
 3. The implant of claim 2, where the composition comprises an amount of antiproliferative agent that does not exhibit substantial cytotoxicity but controls the healing response by suppressing hyperplasia of lung tissue, to maintain patency of an artificial opening located in the airway which allows for maintaining air passage between the opening and parenchyma for a sufficient time until the healing response of the lung tissue subsides such that the opening essentially becomes a natural airway passage.
 4. The implant of claim 2, where the composition comprises both a release rate and an amount of antiproliferative substance sufficient to modify a healing response of the airway wall resulting from creation of the opening.
 5. The implant of claim 2, where the polymer is selected from a group consisting of thermoplastic polymers, thermoset polymers, acrylate polymers, a blend of acrylate-methacrylate polymers, silicone elastomers, urethane elastomers, ethylene vinyl acetate polymers, polyethylene, polypropylene, PLA-PGA, PLA, PGA. polyortho-ester, polycapralactone, polyester, hydrogels, polystyrene, co-polymers of styrene-isobutylene-styrene, and combinations or blends thereof.
 6. The conduit of claim 2, further comprising a dye located in the polymer to aid in identification of the implant during placement.
 7. The implant of claim 2, where the composition fully covers an outer surface of the support member.
 8. The implant of claim 7, where the polymer fully encapsulates an interior surface of the support member.
 9. The implant of claim 2, where the support member comprises a second polymeric material.
 10. The implant of claim 9, where the polymer and second polymeric material are bioabsorbable.
 11. The implant of claim 1, where the support structure has at least one pocket where the antiproliferative substance is located in the pocket, and further comprising a polymer at least covering the pocket to act as a baffler to release.
 12. The implant of claim
 1. where the support member comprises a metallic material.
 13. The implant of claim 1, further comprising folded control members disposed within said interstices of the mid portion, and where the folded control members form a shape selected from a group consisting of an s-shape, a u-shape, and a sinusoidal shape.
 14. The implant of claim 2, where the antiproliferative agent comprises a microtubule stabilizing agent.
 15. The implant of claim 14, where the microtubule stabilizing agent is paclitaxel.
 16. The implant of claim 2, where the antiproliferative agent comprises a microtubule destabilizing agent.
 17. The implant of claim 16, where the microtubule destabilizing agent is selected from the group comprising vincristine, vinblastine, podophylotoxin, estramustine, noscapine, griseofulvin, dicoumarol, a vinca alkaloid, and a combination thereof.
 18. The implant of claim 2, where the antiproliferative agent comprises a substance selected from the group consisting of steroids, non-steroidal anti-inflammatories, and d-actinomycin, and a combination thereof.
 19. The implant of claim 2, where the antiproliferative agent comprises a cytostatic agent.
 20. The implant of claim 19, where the cytostatic agent is selected from the group consisting of: sirolimus, everolimus, ABT-578, biolimus, tacrolimus, and a combination thereof.
 21. The implant of claim 1, further comprising a mucus affecting substance.
 22. The implant of claim 21, where the mucus affecting substance is selected from a group consisting of mucolytics, rhDnase. and a combination thereof.
 23. The implant of claim 1, further comprising at least one visualization mark disposed on a portion of the support member.
 24. The implant of claim 23, where the visualization mark comprises a stripe circumferentially disposed about at least a portion the support member.
 25. The implant of claim 1, further comprising a one-way valve in fluid communication with the interior passage.
 26. The implant of claim 1, further comprising an antibiotic substance carried on or within the support member.
 27. The implant of claim 1, further comprising a barrier located within the support member.
 28. The implant of claim 1, further comprising a fibrin reducing substance.
 29. The implant of claim 28, where the fibrin reducing substance is selected from a group consisting of streptokinase, urokinase, and tissue plasminogen activator.
 30. An implant configured for maintaining an artificial opening in a wall of an airway, the implant comprising: a support member having a proximal portion, a mid portion, a distal portion, and an interior passage extending therethrough, where the proximal, and distal portions are all expandable and the proximal and distal portions are expandable to a greater size than the mid portion, such that the support member forms a grommet shape and secures the support member about a perimeter of the artificial opening in the airway wall; and a composition located on the support member, where the composition comprises approximately 400 micrograms of paclitaxel.
 31. The implant of claim 30, where said composition comprises a polymer, and said composition has a ratio of paclitaxel to polymer of about 9%.
 32. The implant of claim 30, where the implant comprises a size and amount of composition to maintain patency of the artificial opening in the airway wall at about 18 weeks following deployment of the implant in the artificial opening in the airway wall. 